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Sustainability in production, logistics and supply chain

Sustainability in logistics and production is becoming increasingly relevant

Against the backdrop of climate change, the topic of sustainability is becoming increasingly important, particularly in production and logistics. This is because industry is particularly resource- and energy-intensive. According to the Federal Environment Agency, emissions from industrial processes, including energy-related emissions, accounted for around 25% of greenhouse gas emissions in 2020. And although vehicles are becoming increasingly efficient, total direct CO₂ emissions from road freight transport are now 23% higher than in 1995, as more and more trucks are on the roads.

Infographic by the Federal Environment Agency on the share of transport in greenhouse gases in Germany, as at 03/2023
Infographic: Share of transport in greenhouse gas emissions in Germany, source: Federal Environment Agency, as of 03/2023

What does sustainability mean?

The term “sustainability” refers to a concept that aims to meet the needs and requirements of the present without jeopardizing the ability of future generations to meet their own needs. Sustainability can be divided into three dimensions: Ecology, Economy and Social. In this context, the triangle of sustainability is often referred to as the sustainability triangle, which combines the three dimensions. The aim of sustainability is to create long-term solutions that are ecologically efficient, socially just and economically viable in order to ensure a positive future for all of humanity.

An illustration of the sustainability triangle.

What does sustainability bring to operations?

In this context, more and more companies are recognizing the importance of integrating environmentally conscious action into their business practices and strategies. Sustainability not only offers companies the opportunity to make a positive contribution to society and the environment, but also to achieve long-term economic benefits.

The benefits, which could also be of interest to you, include

1. cost savings (ecology and economy)

The implementation of sustainability measures can lead to significant cost reductions. These can be generated, for example, by optimizing logistics processes through more efficient route planning, load consolidation and the use of environmentally friendly technologies such as electric vehicles or alternative fuels. But companies can also lower their operating costs and reduce their environmental footprint by using resources such as energy, materials (e.g. packaging materials) and space more efficiently and by reducing the amount of waste they generate.

2. image improvement (economic and social)

Non-financial information is becoming an increasingly important area of corporate communication. Customers in particular, who have to decide whether they want to purchase products or enter into supply relationships, for example, are demanding more precise information about the business activities of companies (see Federal Court of Justice, 2017; Institute for Ecological Economy Research, 2018).

In addition to price, product design and quality, knowledge of sustainable production and logistics practices is increasingly important for customers when making purchasing decisions. Sustainability is a growing trend, and companies that act in an environmentally conscious manner are often perceived more positively and therefore have a competitive advantage.

3. access to new markets (economic and social)

In addition to improving image, sustainable production and logistics solutions can also lead to the development of new market segments and the acquisition of new customers. For example, meeting changing consumer preferences and the aforementioned image improvement can open up new customer segments. Likewise, companies that adapt to stricter environmental regulations and laws at an early stage are able to gain a competitive edge more quickly and expand into regions where sustainable practices are in demand.

4. employee retention and motivation (ecological, economic and social)

Sustainability is also an important concern for many employees. Companies that are committed to sustainability in production, logistics and the supply chain can increase staff loyalty and motivation by enabling employees to identify with the company’s values and goals. Employees are of great importance when it comes to ecological improvements and the development of environmental management, as they support and implement the idea of environmental protection. If the employees are sufficiently informed, they can be sensitized to the issue of environmental protection as those directly affected by the company’s activities and contribute to finding solutions to the company’s previously unresolved environmental problems (cf. Clausen/Fichter, 1994, p. 13).

5. risk minimization (economy)

By addressing environmental issues and defining important measures for themselves, companies can better identify future risks associated with the environment and minimize or prevent their impact (see Federal Ministry of Labour and Social Affairs). For example, sustainability measures can help to reduce risks in the supply chain. Examples of such sustainability measures include a diversified supplier base, transparency along the supply chain and measures for resilience to environmental impacts.

6. compliance with regulations (economic and social)

Compliance with environmental regulations and legal requirements is becoming increasingly strict. Companies that implement sustainable production and logistics practices can respond better to these requirements and avoid potential fines and reputational damage. Workplaces that are at the cutting edge of science, particularly in terms of ergonomics, also ensure increased employee satisfaction and, as a result, a sustainable rooting of people in the company.

Header image for the blog article "How process mining makes your company more sustainable", shows solar system on a green field .

Blog

How process mining makes your company more sustainable

Sustainability is increasingly becoming a game changer for corporate success. Based on specific use cases and apps, the article sheds light on the state of the art of sustainability with process mining.

Implementing sustainability in operations effectively and profitably

Sustainable production and logistics planning plays a decisive role in achieving these economic benefits. In our four business areas, we offer you comprehensive options, coupled with long-term and people-centered change management, to support you on the path to more sustainable operations:

Sustainability in digital operations

In the field of digital operations, technologies such as process mining can be used to optimize all processes in companies. Process mining is now also increasingly being used to optimize processes from a sustainability perspective. For example, we use the technology to show the actual CO2 emissions of individual products and thus identify optimization potential. The reduction of transport processes through clever order picking or the prevention of subsequent deliveries are also already saving considerable amounts of CO2 using process mining.

Teaser for the news article "New Celonis app for sustainability in operations"

Process Mining

Celonis app for sustainability in operations

The “Rothbaum Sustainaibility Operations Cockpit” makes it possible to calculate the emissions caused in production and logistics down to the individual products.

Sustainability in the supply chain

Sustainability criteria can also be integrated into various issues in the supply chain. For example, sustainability will become increasingly important in the search for locations for new production and logistics centers: we are already incorporating CO2 footprints and social aspects into the evaluation of the various location alternatives in order to make your supply chain fit for the future. Another example from supply chain management is the consideration of the manufacturing footprint from the point of view of sustainability, such as the CO2 footprint through the optimization of transport routes.

Sustainability in production

Photovoltaic systems on the roof, the use of waste heat from machines and sufficient greening of outdoor areas have become an integral part of modern factory planning. In the area of production, it is important to set the course for a sustainable future at both factory and process level. The introduction of an energy management system with real-time calculation of key figures can also help to save costs in production and make the production site more environmentally friendly at the same time.

Sustainability in logistics

Sustainable logistics is a multi-faceted challenge. In addition to the use of an electrified, CO2-neutral vehicle fleet, it is important to plan material flows with low waste, save on packaging materials and also take sustainability criteria into account when planning buildings. An effective waste management system can also reduce costs and significantly increase the reuse of raw and operating materials. Sustainability criteria must also be incorporated into warehouse planning in the best possible way. So you are ready for the logistics of the future.

Portrait of Jessica Schlund, consultant at Rothbaum
Jessica Schlund

Consultant

We look forward to your questions!

If you have any further questions about how Rothbaum can support you in your sustainable transformation, please do not hesitate to contact us!

    Johannes Rauh

    Senior Consultant, Frankfurt

    Among other things, he has already supported projects in the areas of global footprint, site search, factory and logistics planning. His focus is on the business areas of production and logistics, for which the topic of sustainability is particularly relevant.

    Jessica Schlund

    Consultant, Frankfurt

    Jessica Schlund has already supported a large number of client projects in the areas of logistics, production and supply chain. These include, for example, projects for location searches, logistics and warehouse planning as well as plant structure planning.

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